Tag Archives: metal walls

New Tech Resource: Oil Canning in Metal Rood and Wall Systems

Metal panels are ideal for roofing and wall applications as long as they are installed properly. Read the MCA paper on oil canning to learn more about different stages where oil canning may occur, including production, fabrication, installation, and more. Learn how to obtain information and minimize its occurrence. Read the White Paper > https://ow.ly/r28850VnNbS Photo Courtesy of MCA Member ATAS International, Inc. #metalconstruction

Streamlined Building Process, Stunning Good Looks

The striking 3D metal façade at the Stamford Train Station showcases the perfect blend of modern architectural innovation and the versatility of metal. This dynamic cladding enhances both aesthetics and functionality, offering a bold, contemporary look while ensuring durability and efficiency. The sleek metal panels not only create a visually captivating design but also contribute to a streamlined construction process and long-lasting resilience.

Learn more about this project from Sherwin-Williams Coil Coatings > https://blog.metalconstruction.org/2025/02/07/curved-metal-perforated-cladding-illuminates-stamford-stations-parking-garage-and-pedestrian-bridge/?utm_source=ActiveCampaign&utm_medium=email&utm_content=A%20sculpted%2C%20wavy%203D%20metal%20fa%C3%A7ade%20adorns%20the%20new%20parking%20garage&utm_campaign=%5BFINAL%5D%20Newsletter%20-%20February%202025

#metalconstruction

Multi-Colored ACM Panels Welcome Visitors to Oklahoma’s Choctaw Casino and Resort

Looking to upgrade its resort to the level of Las Vegas quality and glitz, JCJ Architecture was recruited to design an expansion for the Choctaw Casino and Resort in Durrant, Okla., located an hour and a half north of Dallas.

To complement the 1,000-key hotel, retail space, conference facilities, restaurants, movie theatre, bowling alley, multiple entertainment venues and a new parking garage, the architects wanted a trendy, modern material for the casino’s porte-cochère. The solution was a wood grained aluminum composite material installed with a KSC 2100 ventilated rain-screen attachment system.

The Metal Composite Material (MCM) panels are designed with a 4mm fire-resistant core and a bronze, teakwood and anodic clear finish. The panels present a pearlescent, dynamic appearance, creating a dramatic effect and setting the tone of the resort’s upscale, first-class entertainment destination experience.

“As gaming patrons across the globe have continued to become increasingly sophisticated in their expectations, it was important to respond to these expectations,” said Bob Gdowski, AIA, principal, and director of hospitality design, JCJ Architecture, San Diego.

Metal installer KSC prepared the shop drawings to help the team measure, fabricate and install the 21,000 sq. ft. of large, intricately-shaped panels with a faceted soffit.

The combination of metal finishes creates a beautiful design fitting of its geographic surroundings and the casino’s interior decor. The mica-colored flakes embedded in the metal panels catch the light, activating the façade.

The finish is made with a FEVE fluoropolymer resin, lending a high level of durability, weatherability and chemical resistance. Prone to tornadoes and extreme weather events, this informed JCJ Architecture’s specification of the resilient metal composite material and with its high-performance finish.

The 21-story, luxury Sky Hotel Tower anchors a large three-acre resort pool and the resort’s other amenities, which includes a curated collection of Choctaw art.

The resort’s new design delicately balances a skyline-scaled expression with a pedestrian-scaled experience.

According to the architects, “when viewed from within the property, the gentle curve (of the tower) gracefully expands into the horizon. In this way, the gesture is both an impactful architectural statement and a humble, natural extension of the property.

Through the design process, the team closely consulted with members of the Choctaw Nation, one of the country’s largest federally recognized tribes. This helped gear the selection of materials and style of design to best fit the history and culture within the context of the environment.

Metal Helps Blend Portland, Maine, Museum with Historic Riverfront Site

Having outgrown its previous facility, the Children’s Museum and Theatre of Maine tasked Bruner/Cott Architects with designing a playful, colorful façade to celebrate the heritage and natural landscape of Thompson’s Point and engage the riverfront.

In creating the building form, the architects studied the Point’s historic brick structures to reproduce the proportions, rhythm and fenestration pattern in the design.

Located along the Fore River, west of downtown Portland, steel cross-bracing references the site’s industrial and shipping heritage. The braces are exposed in the main gathering and exhibit spaces and provide seismic force resistance.

A proportion of the enclosure is glass curtainwall with the majority of the cladding made of aluminum tiles.

“Comprised of painted metal shingles, the exterior boasts a playful, bold pattern inspired by the patterns of Maine’s regional ecosystem,” says Jason Forney, FAIA, partner and principal at Bruner/Cott Architects. The tiles are predominantly Cityscape and Weathered Zinc, with strategical pops of Slate Blue Steel and Stone White.

The tiles appear to shift from cream to mottled grays, with splashes of sea/sky-blue.

“The overall exterior design expression was inspired by patterns found in nature: ripples on the water, wings of a butterfly, scales of a fish and bark on a tree,” explains Forney.

Coated in a 1-mil-thick fluropolymer (PVDF) two coat system with a 0.2-mil primer and 0.8-mil Kynar 500 (70%) solid color coat, the aluminum tiles measure 7 1/4-inch by 6 3/16- inch. A two-man crew installed all the metal shingles at a rate of approximately 500 tiles per day.

Metal is also featured in the entrance vestibule in the form of a 4-mm-thick ALUCOBOND PLUS metal composite material (MCM) with a fire-retardant core in Tuscan Sun.

The primary structural system is steel post and beam, with metal stairs and railings appearing through the museum.

Meeting the museum’s goal of expanding its programming and services, the 30,000-square-foot building includes a 100-seat theater, exhibits, classroom and maker space, meeting rooms and offices. The site also features an outdoor play area adjacent to the waterfront.

Situated on the site is a former railway repair yard, an interesting aspect of the project was working with the existing fill soil. Because removing the soil and placing it with structural soil would have been cost prohibitive, the decision was made to preload the compact soil.

Other sustainable design strategies include a well-insulated enclosure, low-wattage LED lighting, a variable refrigeration flow system for heating and cooling, and a radiant floor in the main lobby.

Featuring a variety of exhibits, performances and activities like water play, crafts and play acting, the museum is drawing locals and tourists alike.

METALCON 2014: Denver, Here We Come

Colorado Convention Center WEB
I See What You Mean; Sculptor:  Steve Largent

By: John Ryan, Metal Construction Association

MCA staff is gearing up for METALCON 2014 at the Colorado Convention Center in Denver, from October 1-3, 2014. Be sure to stop by our booth (#1542) and say hello. We’ll have MCA technical directors Scott Kriner and Andy WIlliams in the booth to answer any technical questions you may have. And the 2014 MCA Chairman’s Award Winners will be announced at the end of the day on October 1st, and will be featured in our booth for the remainder of the show. Click here to view past winners.

We hope to see you there! And be sure to visit these MCA Members at METALCON 2014, or visit MCA’s Product Locator:

MCA Member Booth #
Metal Construction Association 1542
ABC Supply Co Inc 314
Akzo Nobel Coatings Inc 1621
Alcoa Architectural Products 214
Arkema Inc 729
ATAS International Inc 814
Atlas Bolt & Screw Company 1814
Bradbury Co Inc 615
Central States Mfg Inc 2010
CENTRIA 1524
DesignandBuildwithMetal.com 425
DI Roof Seamers 1339
Drexel Metals Inc 821
Dura Coat Products Inc 1400
Englert Inc 806
Fabral 1615
Firestone Building Products 602
Flexospan Inc 1446
Gerard Roofing Technologies 1729
GSSI Sealants Inc 424
Isaiah Industries Inc 711
MBCI 1406
McElroy Metal 621
Metal Sales Manufacturing Corp 1829
METALFORMING Inc 1006
Metl-Span 1417
Northclad Sheet Metal 2104
Petersen Aluminum Corp 1517
PPG Industries Inc 1712
Precoat Metals 1414
RHEINZINK America Inc 1738
Roof Hugger Inc 1739
S-5! 810
Sealtite Building Fasteners 817
SFS Intec Inc 1329
Sheffield Metals International 203
Solvay North America 1915
TAMKO Building Products Inc 1221
Umicore Building Products USA Inc 1821
Valspar Corp 1411
Wismarq Corporation 2014

Architects, Metal Construction Companies Converge on Chicago

By: John Ryan, Metal Construction Association

This week the Metal Construction Association (MCA) is hosting its 2014 Summer Meeting at the Westin O’Hare in Rosemont, IL. Representatives from metal roof and wall manufacturers, as well as suppliers, consultants, fabricators and more, will be participating in meetings to expand the use of metal roofs and wall panels. Meetings kick off Monday with the lunchtime General Session featuring a panel discussion of metal construction industry leaders. Committee and council meetings will be conducted Monday through Wednesday.

Many of our MCA members will be extending their stay in Chicago to attend the 2014 AIA National Convention from Thursday, June 26 through Saturday, June 28 at McCormick Place. Be sure to stop by and see MCA members exhibiting this year, including:

Exhibitor Name Booth Number
3A Composites 1906
Akzo Nobel Coatings, Inc. 4042
Alcoa Architectural Products 1407
Alucobond 1215
Alucoil North America 2022
ATAS International, Inc. 3642
Bayer MaterialScience 1654
Centria 1425
Dow Building Solutions 4712
Englert, Inc. 3637
Fabral 606
Firestone Building Products 2113
MBCI 3845
Metal Architecture Magazine 4645
Metal Sales Manufacturing Corporation 1245
Metl-Span 4204
Mitsubishi Plastics Composites America, Inc. 3624
NorthClad 1815
Petersen Aluminum Corp. 4245
PPG Industries, Inc. 4617
Reynobond/Reynolux 1407
RHEINZINK America, Inc. 3209
Solvay 3608
Valspar 3618

We hope you enjoy your stay in Chicago!

High School Football Stadium, Texas Style

Allen High School Football Stadium, Allen, TX

By Jane Martinsons, Metal Construction Association

Sure, everything is bigger in Texas, and that includes a high school football stadium so grand and high-budget that it garnered national attention last year. The $60 million Allen High School football stadium, located in the fast-growing Dallas suburb of Allen, TX, features many architectural bells and whistles, including concrete seats for 18,000, a towering upper deck, a spacious weight room, and practice areas for the school’s wrestling and golf teams. With its 100,000 square feet of metal composite material (MCM) panels, the structure looks more like a college stadium.

According to Zeke Miller, President , The Miller-Clapperton Partnership, Inc. @thepanelguys, Austell, GA, metal is a natural fit for stadiums of all types. “Obviously this project is like a dream assignment, where certain features lend pizzazz, and MCM panels fit the bill.” He adds that MCM panels are the modern day sheet metal because they do not oil can, are low maintenance and durable, and provide design flexibility. The paneling itself can be clad with decorative metal, which is perfect for all stadiums.

The only drawback to stadium projects is that there is no messing around with deadlines, Miller says, because the football season always begins on schedule. Miller-Clapperton, whose projects include the Ben Hill Griffin Stadium at the University of Florida, is currently hoping that his MCM panels will be incorporated into the design of the new Atlanta Falcons Stadium that is scheduled to open for the 2017 NFL season.

Since the stadium opened in August 2012, Allen High School’s Eagles football team hasn’t lost a single home game, but Miller resists attributing the streak to anything associated with the stadium’s metal composite paneling.  Still, with all the publicity surrounding the “most expensive high school stadium in America,” Miller says that he kind of wishes that the stadium was better known for its panels rather than the other way around.

Visit MCA–and 44 MCA Member Companies–at METALCON

By: John Ryan, Metal Construction Association

METALCON kicks off on Tuesday, October 1st. Be sure to stop by Metal Construction Association‘s (MCA) booth (#1553) to see a roofing assembly that illustrates a variety of sustainable technologies, and get the latest technical developments and case studies available. On display will also be MCA’s new website: www.metalconstruction.org.

And be sure to visit one of the 44 MCA member companies that are exhibiting at METALCON for the latest product developments in the metal construction industry.

Company Name                                                  Booth #

ABC Supply                                                            1730
Akzo Nobel Coatings, Inc.                                    621
Alcoa Architectural Products                              1232
Aluminum Association                                         512
Arkema, Inc.                                                           1436
ATAS International, Inc                                         1615
Atlas Bolt & Screw                                                 1439
The Bradbury Company                                       1121
Central States Manufacturing Inc.                       901
CENTRIA                                                                   1030
Classic Metal Roofing Systems                             1131
(Isaiah Industries)        
DesignandBuildwithMetal.com                            528
Drexel Metals                                                          1807
Dura Coat Products, Inc.                                       635
Englert, Inc.                                                              921
Everlast Metals                                                       1835
Fabral                                                                       1637
Firestone Building Products                                 1015
FLEXOSPAN Inc.                                                      1341
GSSI Sealants Inc.                                                   1933
ITW Buildex                                                             1731
MBCI                                                                         1221
McElroy Metal, Inc.                                                  827
Metal Construction News                                      702
Metal Roofing Magazine                                        2246
Metal Sales Manufacturing Corp.                        1332
METALFORMING, Inc.                                             1421
Metl-Span                                                                 1138
Petersen Aluminum Corp.                                     1033
PPG Industries Inc.                                                  1321
Precoat Metals                                                         1725
RHEINZINK America Inc.                                         943
Roof Hugger, Inc.                                                     1143
SFS Intec, Inc.                                                           1132
Sheffield Metals                                                       1609
Solvay                                                                         904
Steel Dynamics                                                         647
Steelscape                                                                 721
TAMKO Building Products Inc.                               833
Triangle Fastener Corp.                                           747
U.S. Steel Corp.                                                        1830
Umicore Building Products USA, Inc.                   1054
Valspar Corporation                                               1001
Vicwest                                                                      821

We hope to see you at METALCON!

MetalCon

Take a Tour of the New Metal Construction Association Website

New MCA Website HomePage
Visit http://www.metalconstruction.org

By: John Ryan, Metal Construction Association

The Metal Construction Association (MCA) is proud to announce its new website: www.metalconstruction.org. If you’ve been following The Metal Initiative (the former name of this blog, and its home website) you’ll notice that we still have the same goal: to be the go-to resource for information and education about metal roofs and wall panels.

Visit the new site, and you’ll find:

  • Case Study Gallery – Be inspired by real-world case studies about how architects and building owners have used metal to solve design challenges and build high-performing buildings.New case studies are added every month.
  • Photo Gallery – MCA’s expanded photo gallery features dozens of projects, including commercial, municipal, education, healthcare, and more. Photos from hundreds more projects will be added in the coming weeks.
  • Technical Resources – MCA is the leading source of technical resources for the metal construction industry, including white papers, technical bulletins and technical manuals. The section will be updated regularly.

MCA is also working to re-launch its Ask the Experts forum in the coming weeks, and will be building out a new Members’ Only section for MCA members.

Be sure to visit MCA’s new website, and bookmark it to check back for more information and resources.