Tag Archives: metal walls

Resilient, Lightweight, Uniform, Flatness, Longevity, Recycled, Value, Performance: Metal Composite Material

Metal Composite Material (MCM) panels offer significant benefits like superior strength-to-weight ratio, excellent flatness, and design flexibility with diverse finishes, making them lighter and more durable, while reducing costs and enhancing aesthetics. Learn more about MCM > https://ow.ly/TEvI50Y0sBn Photos courtesy of MCA and MCM Alliance: MillerClapperton, ALPOLIC® Materials – Americas, and East Coast Metal Systems, Inc. Designs by VARENHORST, CRAINE ARCHITECTURE INC, RSP Architects, POPULOUS GROUP, LLC #metalcompositematerial #metalconstruction #architecture

Award-Winning North Carolina Home Showcases Sustainable, Resilient Metal Roofing and Wall Panels

Nestled in Hillsborough, North Carolina’s wooded landscape, the Steeplechase House is a striking example of how contemporary residential architecture can balance sustainability, luxury, and a strong connection to nature—using a material not traditionally associated with homes: metal. Designed by Brooks + Scarpa, the residence reflects the homeowners’ desire for a design that blends with its surroundings while remaining refined and resilient. Metal wall and roof panels were a natural choice.

A defining feature of the home is the use of ATAS black 24-gauge corrugated steel panels on both the exterior walls and roof. These panels create a unified, continuous surface that emphasizes clean, geometric lines. By employing the same metal panels for the vertical walls and steeply pitched roof, the design creates a seamless visual transition between planes, heightening the impact of the rising double gables.

Beyond aesthetics, the metal panels are central to the project’s sustainability goals. Steel is inherently durable, low-maintenance, and fully recyclable, making it a long-term solution well-suited to environmentally conscious design. With a lifespan exceeding 40 years when properly maintained, the metal roof and wall panels outperform many conventional exterior materials while reducing lifecycle environmental impacts. Their durability also ensures consistent performance under the wind, moisture, and temperature fluctuations common in the region.

The versatility of corrugated metal panels enabled the design team to integrate the building more harmoniously with its surroundings. Installed vertically, the wall panels visually extend into the gable roofs, accentuating the home’s height and echoing the vertical rhythm of the surrounding trees. Large expanses of glass are framed by the metal panels, strengthening the connection between interior spaces and the natural landscape. As Brooks + Scarpa note, the rising double gables and integrated glazing help forge a meaningful relationship between the built environment and nature.

Metal’s versatility enhances both form and function. The same panel system can be installed vertically or horizontally and used for roofs, walls, or interior applications, giving architects and builders flexible design options without sacrificing performance. In the Steeplechase House, this adaptability results in a cohesive exterior that feels deliberate, restrained, and timeless.

The Steeplechase House was recognized in ATAS’ 2024 Project of the Year competition, underscoring the growing role of metal panels in luxury residential architecture. Ultimately, the Steeplechase House shows how thoughtfully applied metal roof and wall panels can elevate residential design—delivering durability, environmental responsibility, and refined modern luxury in a single, integrated solution.

Weathering Steel Meets New England Charm

Designed for energy efficiency, sustainability, and timeless appeal, this Maine residence features weathering steel walls and roofing. The low-maintenance metal exterior blends seamlessly with the natural landscape while delivering long-term durability and a modern take on traditional New England design.

See the Case Study from MCA Member Sheet Metal Supply LTD >

Metal Walls Redefine Residential Architecture

This Michigan DIY home showcases how metal wall systems are increasingly finding a place in residential architecture. Seeking durability, sustainability, and a distinctive aesthetic, the homeowners clad their exterior and a dramatic interior fireplace wall in zinc metal panels. With custom-fabricated flat-lock tiles, the project highlights how metal walls offer long-term performance, design flexibility, and a modern look that extends seamlessly from exterior façades to interior spaces.

See the Case Study from MCA Members Sheet Metal Supply and RHEINZINK America >

The Combination of Metal Roofing and Walls Makes Storage Facility “Almost Indestructible”

A unique boathouse in northern Wisconsin was designed to blend into its surroundings. The combination of metal roofing, with walls constructed of metal, wood and plaster, makes for an almost indestructible storage facility.

See the Case Study from MCA Member: Sheet Metal Supply >

New Course! Resilient by Design

With disasters becoming more frequent, building professionals are rethinking their materials. This article shows how metal systems create durable, resilient envelopes for commercial and residential projects.

Take the Course >

Photo courtesy of MCA Member: RHEINZINK America Designed by Eric Owen Moss Architects

Folded Metal Panels Present a Striking, Intricate Façade for Ontario Student Tower

At the new 30-story McMaster Graduate Residence Tower in Hamilton, Ontario, Diamond Schmitt architects crafted 550 single-skin metal wall panels to create a dynamic aesthetic and revitalize the downtown core.

Inspired by the chevron floor plate façade design on the neighboring Hamilton City Hall, the angular, dimensional cladding begins at the podium level and extends vertically across all façades.

Winning a MCA 2025 Design Award in the Single-Skin Metal Wall Panel category, Judge Kevin Wagner, AIA, associate principal at Substance Architecture in Des Moines, remarked, “The folds of the metal, it’s really captivating—just thinking about what it took to fabricate because every piece is custom. It’s this totally unique, sculptural piece of art.”

“The closer you get, the more refined it gets,” observed Judge Rick Schneider, FAIA LEED, founder, ISTUDIO Architects, Washington, D.C. “There’s one gesture repeated at different scales in different materials.”

“Some of the paneling is perforated, so it’s even more intricate,” added Judge Dan Rodriguez, principal founder at Rodriguez Romero Design and Architecture in Los Angeles. “You almost couldn’t use any other cladding because of how intricate it was.”

To achieve the architect’s vision for the metal façade, PPG Duranar Sunstorm Aluminum Plate panels were selected. For fabricator Sobotec, the aluminum panels were an ideal material to create the varying geometric shapes comprising the modern, finned design. The fabricated panels can also be individually removed and repaired on a panel-by-panel basis, allowing any scrapes or dings to easily be fixed in the long term.

Duranar Sunstorm is a mica-effect, two-coat system which adds pearlescent mica flake to the color layer to create a metalescent look. The long-lasting, weather-resistant, aesthetic finish is achieved without aluminum flake or a third clear coat layer.

The angled panels, perforated metal and curtain wall — combined with an expansive public plaza — engage the surrounding community. A rooftop terrace with panoramic urban views, an integrated cycling path system and convenient access to public transit further enhance the student experience. Building amenities include a fitness center, outdoor rooftop running track, movie room, study spaces, music room, games room and a rooftop BBQ area.

The building is tracking LEED Gold and features a high-performance building envelope and operable windows for individualized comfort. The extensive green roof offset stormwater, reduces the heat island effect and supports biodiversity.

The high-rise houses 600 graduate students and their families and contributes to a vibrant, inclusive campus culture that enriches community life.

In sum, Wagner concluded, “The McMaster University tower is above and beyond. It deserves all the recognition.”

Metal on the Rise for Residential Walls

Metal walls are increasingly being used in single-family and multi-family residential projects. Metal is a wall material of choice due to its resiliency to weather and fire, low maintenance, speed of build, and sustainability.

See the Gallery >

Photos courtesy of MCA Member: ATAS International, Inc., Designs by BROOKS + SCARPA ARCHITECTS, South County Architecture & Design, KJO Architecture LLC, Studio Agoos Lovera, Cache Custom Roofing and Sheet Metal.

Smart Wall Choice for a Humid Climate: PVF-Coated Metal

PVF film was used to provide long-lasting protection at one of the largest women and children’s medical centers in Asia, including the interior metal walls.

Read the full story on MetalCoffeeShop >

Photo courtesy of MCA Member: DuPont™ Tedlar®

This Library is Swimming in Metal’s Many Advantages

The Bladensburg Branch Library in Maryland selected metal to establish a nautical theme that honors the local community’s maritime history. This choice also enabled the library to become the first building in the area to achieve LEED Silver certification from the U.S. Green Building Council, a prestigious recognition of its environmentally friendly design. See the Case Study from MCA Member: East Coast Metal Systems > https://ow.ly/49cK50VnNCS Designed by Gant Brunnett Architects,Inc. #metalconstruction