Category Archives: metal walls

Streamlined Building Process, Stunning Good Looks

The striking 3D metal façade at the Stamford Train Station showcases the perfect blend of modern architectural innovation and the versatility of metal. This dynamic cladding enhances both aesthetics and functionality, offering a bold, contemporary look while ensuring durability and efficiency. The sleek metal panels not only create a visually captivating design but also contribute to a streamlined construction process and long-lasting resilience.

Learn more about this project from Sherwin-Williams Coil Coatings > https://blog.metalconstruction.org/2025/02/07/curved-metal-perforated-cladding-illuminates-stamford-stations-parking-garage-and-pedestrian-bridge/?utm_source=ActiveCampaign&utm_medium=email&utm_content=A%20sculpted%2C%20wavy%203D%20metal%20fa%C3%A7ade%20adorns%20the%20new%20parking%20garage&utm_campaign=%5BFINAL%5D%20Newsletter%20-%20February%202025

#metalconstruction

Metal Panels: Beautiful By Design

The versatility of using preformed metal panels both horizontally and vertically allows for unique designs and aesthetics. Combined with a wide range of colors, textures, and profiles, metal wall panels are becoming increasingly popular.

Learn More > https://metalconstruction.org/Single_Skin_Panels

Photo Courtesy of: MetalSales #metalconstruction

Design by: The Miller Hull Partnership

Multi-Colored ACM Panels Welcome Visitors to Oklahoma’s Choctaw Casino and Resort

Looking to upgrade its resort to the level of Las Vegas quality and glitz, JCJ Architecture was recruited to design an expansion for the Choctaw Casino and Resort in Durrant, Okla., located an hour and a half north of Dallas.

To complement the 1,000-key hotel, retail space, conference facilities, restaurants, movie theatre, bowling alley, multiple entertainment venues and a new parking garage, the architects wanted a trendy, modern material for the casino’s porte-cochère. The solution was a wood grained aluminum composite material installed with a KSC 2100 ventilated rain-screen attachment system.

The Metal Composite Material (MCM) panels are designed with a 4mm fire-resistant core and a bronze, teakwood and anodic clear finish. The panels present a pearlescent, dynamic appearance, creating a dramatic effect and setting the tone of the resort’s upscale, first-class entertainment destination experience.

“As gaming patrons across the globe have continued to become increasingly sophisticated in their expectations, it was important to respond to these expectations,” said Bob Gdowski, AIA, principal, and director of hospitality design, JCJ Architecture, San Diego.

Metal installer KSC prepared the shop drawings to help the team measure, fabricate and install the 21,000 sq. ft. of large, intricately-shaped panels with a faceted soffit.

The combination of metal finishes creates a beautiful design fitting of its geographic surroundings and the casino’s interior decor. The mica-colored flakes embedded in the metal panels catch the light, activating the façade.

The finish is made with a FEVE fluoropolymer resin, lending a high level of durability, weatherability and chemical resistance. Prone to tornadoes and extreme weather events, this informed JCJ Architecture’s specification of the resilient metal composite material and with its high-performance finish.

The 21-story, luxury Sky Hotel Tower anchors a large three-acre resort pool and the resort’s other amenities, which includes a curated collection of Choctaw art.

The resort’s new design delicately balances a skyline-scaled expression with a pedestrian-scaled experience.

According to the architects, “when viewed from within the property, the gentle curve (of the tower) gracefully expands into the horizon. In this way, the gesture is both an impactful architectural statement and a humble, natural extension of the property.

Through the design process, the team closely consulted with members of the Choctaw Nation, one of the country’s largest federally recognized tribes. This helped gear the selection of materials and style of design to best fit the history and culture within the context of the environment.

Food Bank Turns to Single Skin Metal Panels to Help the Neediest

This Food Bank needed their facility to have a distinctive and attractive design and an efficient operation. Single Skin Metal Panels helped achieve the goal. The facility feeds 31,000 people living in poverty or food insecurity in West Texas.

Learn More >

#metalconstruction #GreenBuild

WHAT’S HOT FROM THE SUMMER MEETING: Cool Wall Research

Lawrence Berkeley National Laboratory was awarded a grant to conduct a research project on cool walls. This is important for California cities to find ways to reduce building energy usage and to help with the urban heat island effect.  California already has a project investigating the impact of cool pavement.  This wall project will evaluate the types of wall materials that are now in the marketplace. The performance of those products will be analyzed using outdoor exposure in three climates in California.  In addition, the dirt-shedding capability and durability of these wall systems will be evaluated. New technologies for ultra-cool pigmentation are also part of the research, in the field of product development.  The project begins in July with the product characterization on exposure racks.  The entire project will take 3 years to complete.  Several MCA member manufacturers are providing samples of their metal wall systems in this R&D program.  MCA is also participating in the project in their seat at the Industry Advisory Committee.

Trade Associations with Ties to Metal Discuss Collaboration

By Jane Martinsons, Metal Construction Association

2014SummerMeeting-OpeningSession3 croppedLet’s assume that collaboration among trade associations whose members work with metal building materials, including wall and roof panels, will help them thrive in a construction industry marked by consolidation. The question is, where should collaborative efforts start?

The answer appears to be education, according to a panel discussion held at the MCA Summer Meeting on June 23–25, 2014, in Rosemont, IL.

Leaders from six trade associations met with MCA members and guests to discuss where best to pool their resources to help grow the metal construction market, and possibly their own memberships. Time and again, the discussion turned to education.

Panelists included leaders from the Door and Access Systems Manufacturers Association (DASMA), the Metal Building Contractors & Erectors Association (MBCEA), the Metal Building Manufacturers Association (MBMA), the National Coil Coating Association (NCCA), the National Frame Building Association (NFBA), and the National Roofing Contractors Association (NRCA).

MCA Board Member Roger Sieja, director of market development for Wismarq Corporation, moderated the discussion.

During the discussion, several panelists and attendees pointed to the need to educate the building community—particularly architects, specifiers, engineers, and board members of local municipal commissions—on current codes, regulations, and design trends.

Some panelists pointed out that, currently, education is done on a project-by-project basis, so having readily available, widely accepted educational tools on these issues would be useful to their own association members and the entire industry.

“Once [city commissioners]learn what they can actual do [with metal], they are more agreeable and realize that they have been too strict” in limiting the use of metal  in building exteriors in their areas, said Lee Shoemaker, director, research and engineering,  MBMA. “If [the issue] came up more often, we would probably come up with a program to address it more directly, but it happens only occasionally. We give members tools to help address it locally, but it is hard to do from a national trade association vantage point.”

MBMA promotes the design and construction of metal building systems in the low-rise, non-residential building marketplace. According to Shoemaker, MBMA devotes half of its budget to addressing technical issues of building systems.

Ken Gieseke, chair-elect of NFBA, agreed that broader education on the local level is needed.  “We’ve done one-on-one education with [our own city commission], taking pictures of jobs that show that metal is attractive and pointing out [limits to] their codes,” he said. “Getting tools to help us as an industry would be huge.”

NFBA has more than 700 members, including contractors, suppliers, and design professionals. The association seeks to expand the use of post-frame construction, educate builders and decision makers on post-frame construction, provide technical research, and market the benefits of post-frame construction.

The panelists also stressed the need to promote the benefits of using metal on building exteriors to the entire industry, including consumers.

Tom Wadsworth of DASMA said that, “thanks to coil coaters,” highly durable steel and aluminum garage doors now resemble wood ones, but are less expensive and easier to maintain on the part of consumers. DASMA works to create a unified force among its memberships of manufacturers of door and access systems, develop standards, influence building codes, expand its market, and educate the door systems industry.

Likewise, MBMA’s Shoemaker noted that metal buildings with wide clear spans offer superior durability to other construction types, particularly in adverse weather conditions. Getting out messages like this to influencers of construction and consumers is key to growing the industry, he said.

2014SummerMeeting-OpeningSession4croppedThe groups represented at the meeting vary greatly in size and educational offerings, with the 128-year-old NRCA being by far the largest with 3,500 members in the U.S. and abroad   and a $12 million annual budget, a vast array of training and educational programs, and its own Political Action Committee.  NRCA helps its members contend with government regulations and is active in the codes arena.

However, all the groups represented on the panel promote professionalism and provide education and training to their members, and some provide accreditation.

The 52-year-old NCCA, which has about 100 members, promotes the growth of pre-painted metal.  It serves as the voice of the coil coating industry for technical, promotional, education, and regulatory matters.

The 46-year-old MBCEA provides, among other things, national standardized testing and apprenticeship and accreditation programs. It has seen a 30% jump in its membership of metal building contractors and erectors over the past year, according to MBCEA President Gary Smith.

As the panel concluded, it was clear that this discussion was, itself, only a start. Sieja said that MCA would welcome an opportunity to discuss collaboration further at meetings sponsored by these groups.

 

 

 

 

Architects, Metal Construction Companies Converge on Chicago

By: John Ryan, Metal Construction Association

This week the Metal Construction Association (MCA) is hosting its 2014 Summer Meeting at the Westin O’Hare in Rosemont, IL. Representatives from metal roof and wall manufacturers, as well as suppliers, consultants, fabricators and more, will be participating in meetings to expand the use of metal roofs and wall panels. Meetings kick off Monday with the lunchtime General Session featuring a panel discussion of metal construction industry leaders. Committee and council meetings will be conducted Monday through Wednesday.

Many of our MCA members will be extending their stay in Chicago to attend the 2014 AIA National Convention from Thursday, June 26 through Saturday, June 28 at McCormick Place. Be sure to stop by and see MCA members exhibiting this year, including:

Exhibitor Name Booth Number
3A Composites 1906
Akzo Nobel Coatings, Inc. 4042
Alcoa Architectural Products 1407
Alucobond 1215
Alucoil North America 2022
ATAS International, Inc. 3642
Bayer MaterialScience 1654
Centria 1425
Dow Building Solutions 4712
Englert, Inc. 3637
Fabral 606
Firestone Building Products 2113
MBCI 3845
Metal Architecture Magazine 4645
Metal Sales Manufacturing Corporation 1245
Metl-Span 4204
Mitsubishi Plastics Composites America, Inc. 3624
NorthClad 1815
Petersen Aluminum Corp. 4245
PPG Industries, Inc. 4617
Reynobond/Reynolux 1407
RHEINZINK America, Inc. 3209
Solvay 3608
Valspar 3618

We hope you enjoy your stay in Chicago!

Metal Construction Highlights: Las Vegas Edition

Lou Ruvo Center for Brain Health
Lou Ruvo Center for Brain Health,
Las Vegas

By: John Ryan, Metal Construction Association

I’m getting ready to head to Las Vegas next week for the International Roofing Expo. I have to admit, I’m excited. Believe it or not (and most do not), I’ve never been to Las Vegas.

There’s no doubt that most of my time will be spent within the concrete walls of the Mandalay Bay Convention Center manning the Metal Construction Association (MCA) booth (booth #2143–stop by to say hello!), but I am looking forward to exploring the sights and sounds of Las Vegas.

One thing I always try to do before I travel to a new city for business is scope out some architectural highlights to visit. And since I work for MCA, I admit that I am always looking for real-life examples of metal construction.

Here are a few examples of metal roofs and walls that I plan to see while in Las Vegas. Feel free to let us know what your favorites are!

McCarran International Airport, featuring Alucobond Plus
Alcoa Reynobond - Terminal 3 Parking Garage

McCarran International Airport

I won’t have to wait long to see an example of metal construction after touching down in Las Vegas–the McCarran International Airport recently completed an expansion project that featured Alucobond Plus metal composite material (MCM) panels from 3A Composites.

The Terminal 3 parking garage also features metal wall panels: Reynobond aluminum MCM panels from Alcoa. I’m sure the airport won’t be the most exciting part of my stay in Las Vegas, but the metal cladding will at least give me reason for pause at the airport.

The D Casino

The D Casino, Petersen AluminumAfter a long day on the convention center floor manning the MCA booth, I can usually be found enjoying a quiet meal and catching up on e-mails back in my hotel room. But Las Vegas is all about the casinos, so I am sure I will venture into a casino or two at some point during the week. Why not try my luck with the one-armed bandits at The D Casino in downtown Las Vegas, which sports a new, metal-clad entrance from Petersen Aluminum? I’m looking forward to walking the strip–and I understand it is a long walk– to see the impressive architecture of the casinos. The over-the-top extravagance and grandiose resorts should serve as a not-so-subtle reminder that the odds are not in my favor for a big payday!

Downtown Container Park

Downtown Container ParkLas Vegas isn’t all casinos, glitz and glamor–there is plenty for families to do and enjoy. Even though my family won’t be traveling with me, I plan to check out the Downtown Container Park for some shopping and dining. It’s located away from the main strip on Fremont Street in downtown Las Vegas. It’s just what it sounds like–a park and shopping center crafted from shipping containers. Architects and designers are finding new ways to utilize old shipping containers as structures, and this project reminds me of one of MCA’s 2012 Chairman’s Award Winners that also features shipping containers.

Las Vegas Motor Speedway

Las Vegas Motor Speedway, featuring Centria IMPsAnd if I feel the need for speed, perhaps I will make my way over to the Las Vegas Motor Speedway. Even though the speedway’s NASCAR weekend events won’t be until the first week of March, it may be worth a quick visit to check out the exterior  since it is clad in Centria’s Formawall insulated metal panels.

Lou Ruvo Center for Brain Health

Designed by esteemed architect Frank Gehry, the Lou Ruvo Center for Brain Health (pictured at the top of this blog post) is a national resource for research and treatment of Alzheimer’s, Parkinson’s, Huntington’s Diseases, Multiple Sclerosis and ALS (Lou Gehrig’s Disease). While the design of the building has been a lightning rod for both praise and criticism, the important work being done within the stainless-steel clad walls is what’s most important.

Let us know if you have any other recommendations for Las Vegas architectural highlights. And if you are at the IRE show, we hope you will stop by the MCA booth–as well as our member’s booths–to say hello and learn about the many benefits of metal roofing.

Is It a Sign or Cool Stadium Façade?

Regions Field, Birmingham, AL

By: Jane Martinsons, Metal Construction Association

Technically speaking, it’s a façade. But either way, this eye-catching western exterior of Regions Field in Birmingham, AL, sends a clear message of civic pride to passersby, locals and visitors alike, who are driving along a nearby elevated highway.

The city has reason to be proud. First, its new minor-league stadium, clad in metal by CENTRIA, was named Ballpark of the Year by Baseballparks.com.  Second, the Birmingham Barons Double-A baseball club just capped off its inaugural season in the new ballpark by winning its division title.

According to an upcoming feature article in Metalmag, available mid November, the towering letters are cut with a unique, inside-out effect. Upper panels were cut to outside parameters; lower panels were cut to the inside parameters. CENTRIA’s EcoScreen® perforated screenwall helps limit sunlight exposure to the interior and creates an interesting aesthetic effect.

Birmingham baseball fans love the façade, of course.

Other design elements of the 245,000-sq-ft, 8,500-seat stadium include CENTRIA single-skin metal panels on a mixed-medium exterior.  Among other features, the metal panels help promote the southern city’s industrial heritage and complement brick, ironwork, and steel buildings in the surrounding area.

Ballpark shot WEB