Category Archives: Recyclability

Explore Metal Roofing’s Many Green Benefits

Sykes Chapel uses metal for roofAlthough metal roofing is now considered a building product of choice among a vast legion of green-minded customers, sometimes we need to be reminded of its many ecological benefits. A recent Metal Construction Association technical bulletin provides a quick but very thorough rundown of metal roofing benefits, including that metal roofing:

• Can virtually eliminate the need to use future raw materials to produce roofing.
• Is unaffected by hot-cold or wet-dry weather cycles that break down other materials.
• Has recycled content ranging from 25% to 95%.
• Is fully recyclable if it is removed, perhaps as part of a building renovation.
• Is low weight compared to other roofing materials, which helps extend the life of buildings, among other benefits.
• Does not pose a health risk.
• Is increasingly regarded for its energy efficiency.

Read more about metal roof systems’ sustainability, recycled content, recyclability, low weight, product safety, and energy efficiency in the technical brief.

Top Reasons to Use Insulated Metal Panels

Hitchiner Manufacturing Studio
Hitchiner Manufacturing
Photo: Studio One, Manchester, NH

By: Jane Martinsons, Metal Construction Association

More often than not, architects and designers choose Insulated Metal Panels (IMPs) for a combination of reasons, not the least of which is aesthetics given that they come in a variety of styles, sizes, colors, finishes, and textures and can be installed both horizontally and vertically. Metl-Span’s Tuff Wall® IMPs, for example, provide a stucco-like appearance to the new corporate-headquarter addition to the Hitchiner Manufacturing facility, Milford, NH, a casting supplier to manufacturers in the aerospace gas turbine engine industry. But according to Dennis Mires, PA, of The Architects in Manchester, NH, IMPs also met insurance requirements, stayed within the owner’s budget, and provided a high-tech look for the company.

With that in mind, what are top reasons for choosing IMPs? Industry experts say that the metal panels:

IMP Manufacturing Suppliesare energy-efficient. IMPs have two metal skins, an interior and an exterior, which are bonded to a foam polyisocyanurate insulation core, making them highly energy efficient, said Brian Jaks of Green Span Profiles, Waller, TX, a manufacturer of IMPs. Initially used on cold-storage facilities, the panels have R values as high as 8 per inch, compared to 3.7–4.3 per inch for batt insulation, and range in thickness from 2–6 inches.

have thermal performance. According to Ken Buchinger of Metal Building Components, Inc., who recently spoke at METALCON, IMPs provide continuous insulation and consistent R values across walls, and have concealed fastener systems that prevent thermal bridging between the exterior and interior skins. He further noted that IMPs tend to hold their R value over time and do not have significant thermal drift.

allow for fast installation. IMPs’ one-piece construction makes for faster installation, Buchinger said. Faster installation helps lower construction costs and interim financing costs. Moreover, he said, the steel skins are resistant to abuse and, compared to conventional building envelope materials, are not as affected by adverse weather conditions such as high winds.

are suitable for green building. IMPs were used on the new LEED-gold-certified “Bartholomew Building” addition to William Allen High School in Allentown, PA,   for their simplicity of design. “The [system] just goes together,” said Mitch Miller, associate and director of specifications of USA Architects, Easton, PA. “You’re installing the insulation and the finished panel at the same time.” Furthermore, the metal in a panel’s skin often has a high content of recycled steel or aluminum, and, when IMPs are removed from a wall, they can be recycled or re-used on another project, saving them from the landfill.

offer unsurpassed design flexibility. “People like the panel because it has a flat appearance,” Jaks said. “It doesn’t necessarily have corrugation and architects like that.” He added that IMPs are available in a variety of textures, including smooth, embossed, and heavy embossed. They also come in wide range of colors, and can be customized to match any color palette. IMPs’ design flexibility allows the ability to achieve almost any look and increase curb appeal.

Haughton Middle School Metal Roof
Haughton Middle School

are well suited for roof applications. More than 130,000 sq. ft. of IMPs was used to reroof the eight-building Haughton Middle School complex in Haughton, LA.  According to Lauren Marchive, project architect with Newman Marchive Carlisle, Inc., Shreveport, LA, the local school board chose IMPs for their thermal performance and because the roof system was available in red, which matched the school’s original design. Even more vital was the speed and ease of installation, and that the roof could be installed during the school year on sections of buildings that were not in use.

are code complaint. In his AIA presentation, Insulated Metal Panels (IMPs): High Performance Green Building Products, Randy Wilken of Metal Building Components, Inc., noted that IMPs qualify as continuous insulation, where required by the International Energy Conservation Code and ASHRAE 90.1. They are also available in ASHRAE/California-compliant cool-roof colors, as listed on the Cool Roof Rating Council’s website (www.coolroofs.org).

Choosing between metal construction materials and systems can be complex—each project has a number of factors that need to be considered. But IMPs offer a host of benefits to make them an attractive choice for a wide variety of projects.

Building Green Gathers Momentum

GreenBuild Expo Logo

Representatives from the Metal Construction Association’sThe Metal Initiative, attended the Greenbuild Expo in San Francisco last week. It was great to be in a setting where so many professionals are devoted to building green. The movement has shifted, however—architects and building owners are building green not just because they want to do the right thing, they are doing it because it makes good business sense.

According to a new study released at Greenbuild 2012 by McGraw-Hill Construction, the top reasons for building green are client demand, market demand, lower operating costs and branding advantage. In 2008, the top reasons were doing the right thing and market transformation. This shift signifies that firms are seeing the value in building green, and that it can strengthen their bottom line. And building green is not just for new construction; renovation projects also reap the benefits, including near-term and long-term operating cost savings for building owners, as well as increased building values. (You can read the full article with additional details about McGraw-Hill Construction’s new study on the United States Green Building Council site.)

It was great to see so many MCA member companies exhibiting at Greenbuild 2012, and a reminder of the many green benefits in building with metal. Metal construction products have high recycled content and are recyclable, have fully developed distribution networks and are energy efficient. Their many benefits allow them to qualify for points in the United States Green Building Council’s LEED program. And their design flexibility allows architects and building owners to achieve design goals while building green.

Want to learn more about building green with metal? Register for our free webinar “Building Green with Metal Roofs and Walls” on January 17, 2013.

The Beauty of Steep-Slope Metal Roofs

Todd Miller

By: Todd Miller, Isaiah Industries, Inc.

Today’s metal roofs provide far more than just protection from water intrusion; they now add visual beauty, style, and personality to a building—and then some. This is particularly true with steep slope metal roofs, those with a 3:12 or greater pitch. Some of these roofs can cover as much as two-thirds of a building’s exterior, providing a broad canvas on which to make a visual statement.

For property owners, choosing an attractive roof that enhances a building’s overall design is critical. There are many options of metal roofs from which to choose. Standing seam metal roofs offer clean, straight vertical lines. Numerous through-fastened profiles provide a more fluted or corrugated look. Then, there are metal roofs specifically designed and manufactured to look like wood shakes, slate, barrel tile, and even dimensional shingles. With these options and advances in coating, we can safely bid farewell to those monochromatic, heavy-looking metal roofs of yesteryear.NJ church with standing seam metal roof

But, as you know, beauty is more than skin deep. There are other advantages to steep-slope metal roofing, including its

  • Low Weight. Metal roofs typically weigh from 50 to 125 lbs. per 100 sq ft. Aluminum metal roofs are typically the lightest, while steel and copper roofs, at about 125 lbs. per 100 sq ft, are about one-third the weight of standard shingles.
  • Wind Resistance. The uplift pressures exerted on steep slope metal roofs can be significant during heavy windstorms. Due to their fastening methods and often interlocking nature, metal roofs hold on tight, even in heavy winds.
  • Lower Installation Cost. Labor costs to install roofing are increasing annually—and, according to some research, are expected to double every 10 years. With very steep or geometrically complex metal roofs, labor can represent a significantly large part of the entire roofing project, even more than the roofing material itself. For that reason alone, it makes good economic sense to choose a durable, lasting metal roof and follow the adage, “Do it right. Do it once.”

Think of metal roofing as a building upgrade that adds property value, beauty, comfort, efficiency, protection, and freedom from maintenance. Contact MCA for more information on metal roofing.

Metal roof revitalizes historic landmark

MCA Board Chairman Todd Miller is president of Isaiah Industries, Piqua, OH.

Building Design and Performance: The Stakes Are High

By: Todd Miller, Isaiah Industries, Inc.

Today, it doesn’t make any difference whether you’re planning to build or remodel a tall skyscraper in Manhattan or a rustic vacation getaway outside of Albuquerque, the stakes are high when it comes to product selection.

The first step to specifying products that will lead to a successful project is to determine your criteria. What are the key things you’d like to achieve? Once you determine your criteria, you have benchmarks to weigh competing products against and determine what it will take to create the building of your dreams.

In determining your criteria, there are several keys areas to consider. Let’s take a look at them.

Continue reading Building Design and Performance: The Stakes Are High

Metal Roofing – A Perfect Option in Cold Weather

By: Brian Partyka, Drexel Metals

Cold enough?  The last thing you should be doing during a winter snow storm is having to worry about roof leaks caused by ice dams!

That’s why a metal roof is a perfect option for you!

Nationwide, roofing contractors receive hundreds of calls a month from owners looking for solutions to end problems during the winter freeze and thaw cycles that can abuse certain roof systems.

Ice dams form during these cycles and create a tremendous amount of weight, lift shingles and cause roof leaks. Ice dams are mainly caused by heat loss that escapes out of the owners building at the eaves of the roof. These ice dams are adding to energy costs and shortening the lifecycle of the roof system. The solution requires adding additional insulation at the eaves and installing a metal roof.

Ice Dam on Garage

No Ice dam for you!

Residential and commercial metal roofing has continued to gain market share for a number of reasons, they are energy efficient, they qualify for a tax credit and most importantly their ability to resist weather ailments such snow, acid rain and hurricanes. Continue reading Metal Roofing – A Perfect Option in Cold Weather