Tag Archives: design

Metal Cladding Creates a Shimmering Gold Entrance for Capital One’s New Performance Center 

Renovating and redeveloping its 26-acre campus in Tysons, Virginia, not far from Washington, D.C., Capital One has built a 31-story office tower housing 12,000 employees, a parking structure, dining, retail shops, hotel, apartment building, park, and Capital One Hall as part of the new Capital One Center.

As patrons approach the main entrance of the Capital One Hall theatre and performing arts venue, they are transported back to the Gatsby age of entertainment with the gleaming gold-cladded, box office wall cladding, column covers and awning continuing into the interior of the lobby.

Looking to make a splash with the entranceway, the cladding also had to be suitable for both indoor and outdoor environments. Based on metal’s ability to withstand the elements, along with its versatility, metallic luster, flatness and timeless look, HGA’s architectural team selected copper alloy metal.

Seamlessly flowing from the inside out, the durable, yet lightweight metal worked well with the lighting, sound and other elements of construction.

A total of 3,366 square feet of 1.5mm Aurubis Nordic Royal was fabricated by MG McGrath into “gold” panels for the theatre. The metal is a mix of copper, zinc and aluminum to form the copper alloy metal which gives the panels their golden, metallic appearance. The material has a thin protective oxide layer which thickens when exposed to the atmosphere.

Unlike traditional copper, which develops into a blue-green patina over time, the alloy panels experience limited oxidation, evolving into a more matte appearance.

The 125,000 square foot building features a 1,600-seat performance hall and the Vault, a 223-seat black box theatre. There’s also the Atrium, a versatile space organized around four terraced levels with space for 1,600 people, and the rooftop Perch park.

The 2 ½-acre Perch is a community space with a beer garden, miniature golf course, gardens, a game plaza, dog park and live music five nights a week.

Investing in Fairfax County, Capital One is looking to put the new Capital One Hall on the map as a hot spot for concerts, shows and larger community events.

The architects drew their design inspiration from timeless national theatres like Radio City Music Hall in creating the venue’s elegant, classic design with its round lighting and glamorous gold polish.

“The Hall is inspired by the architectural elements of the 1920s and ’30s—think classic American stages like DC’s National Theatre,” wrote Renee Sklarew, in a NorthernVirginia magazine article.

HGA’s sustainable design incorporates construction materials made from local and recycled materials, and coatings with low and no emissions. The metal cladding helps maintain the building’s temperature by reflecting the light back into the room.

Tracking LEED Gold, the facility was designed with water-efficient landscaping, and stormwater quality and quantity controls exceeding standard performance. The high-performance glazed façade optimizes daylighting and views while mitigating solar gains and reducing energy loads. Zoned heating and cooling systems incorporate energy recovery systems. Taken together, the performance hall is anticipated to achieve more than 27 percent energy savings below code.

Atlanta’s 1105 West Peachtree Mixed-Use Complex Features Extensive MCM Cladding

Taking up a whole city block in Atlanta’s Midtown, 1105 West Peachtree is a mixed-use development with a Class A 31-story office tower anchored by Google, the Epicurean’s 19 floors of luxury condominiums, the Autograph 178-key hotel, the nearly one-acre Sky Terrace and an amenity deck and green space connecting the three towers.

MillerClapperton fabricated and installed metal materials for the three structures, though the majority of the cladding construction firm’s involvement was with the 730,000-square-foot office tower.

In all, 59,800 square feet of Metal Composite Material (MCM) was designed for the building’s exterior, including office column frames, spandrels, and fascia for the balconies.

“The architectural intent was for the columns and spandrels to look like steel beams and this was achieved through a unique application of MCM in two custom colors and the shape of the panel profile,” said a representative from MillerClapperton.

The columns and spandrels were also specially engineered to work in sync with a custom dynamic RGBW LED façade lighting design highlighting the exoskeleton’s metal beams.

Due to the size and complexity of the project, the firm developed some customized fabrication and installation methods.

For starters, instead of installing the panels onto the substrate as is typically done, the column office frames were pre-fabricated in MillerClapperton’s production facility 20 minutes outside of downtown Atlanta.

Then the columns were installed as units as opposed to individual panels. A specialized equipment supplier was brought in to develop a unique method for lifting the large 14-foot-high units. To accommodate the tall height, the necessary adjustments were made along the way.

Four main columns running the length of the building from top to bottom contain horizontally connected spandrels on the South and North elevations for a total of eight.

The challenging project required a high level of communication and execution from the company’s engineering, fabrication, and project management teams.  Following a year of planning and design, construction took 15 months.

Noted amenities include a conference center, state-of-the-art fitness center, bike and car service, scooter stations, a valet, restaurant, and 20,000 square feet of grown floor retail, all 1,000 feet from the MARTA metro system.

The project picked up several awards including an Urban Land Institute Atlanta Excellence award and multiple Atlanta magazine Georgia Design Awards.

Pre-Engineered Metal Buildings House Upscale Food Halls for Las Vegas’ Latest Mixed-Use Development

As part of the new UnCommons mixed-use development just beyond the Strip in southwest Las Vegas, Nucor Buildings delivered three pre-engineered metal American Buildings to house the Sundry Food HallUrth Caffe & Bar and a third food establishment.

The close to 23,000 sq. ft. of Gensler-designed buildings earned a 2023 Design Award from the Metal Construction Association and a Metal Architecture first place design award in the Commercial Roof category.

The Urth Caffe restaurant is WELL and Green Globes certified, designed in a farm-to-table spirit with organic, sustainable and local ingredients. The building features large windows connecting the indoor seating with the outdoor patio area.

Meanwhile, the bigger Sundry Market Hall features a curated collection of regional and international cuisine.

The team selected metal for its ability to design open spaces with strong foundations in a cost effective manner. In addition, the metal enabled the architects to design unique roof angles and large open ceilings providing views of the Las Vegas skies and enjoy the fresh air.

Pre-fabricated metal buildings are “a much more cost-effective way to put a structure up,” stated Darrel Fullbright, a principal and design director with Gensler’s San Diego in an Urban Land article. The structure is cladded with more architecturally significant detail, “so they feel much more rich. We use things like rusted metal and expose the structure.”

The metal structure supports the addition of large overhead doors for easy access to indoor and outdoor spaces.

Each of the three buildings contain partition walls with tube steel supports for storefront glass. This enabled the architects to create outside covered dining.

For enhanced aesthetics, the metal building’s columns and rafters appear as solid pieces without bolt splices.

Structurally, the design increases the sideways drift deflections due to its closeness to surrounding buildings. Collateral loads were adjusted to accommodate full wood tongue and groove wood panels and wall spandrel beams are connected to the stud wall and panels.

To achieve the desired insulating R-Values, 12-in. purlins were placed 2 feet off center to accommodate the wood panels underneath.

The roof panels are comprised of 24-gauge Corten from McElroy. 

For the Market Hall building, Gensler designed a 10-ft. cantilevered mezzanine to create a 10 ft. by 60 ft. outside balcony. There is also a mechanical mezzanine to house all the mechanical units. 

The metal building design includes a watertight expansion joint between the building and next door concrete tilt-up parking structure.

The larger UnCommons development comprises 500,000 square feet of office space, 91,000 square feet of retail and restaurant space, an entertainment venue, the Assembly conference center and a parking structure on a walkable 40-acre site. The development combines the modern workplace with amenities, open space and connectivity.

Photos courtesy of Ryerson Construction

Texas A&M Rec Center Takes Home Top MCA Honors 

As one of the largest state universities in the country, Texas A&M University was hard pressed to expand its recreational services for its 69,000 enrolled students in College Station, Texas.

To fill the need, the new Southside Rec Center—with 63,500 square feet of indoor recreational space and 15,000 square feet of outdoor space—opened its doors in the late summer.

Earning accolades as the Metal Construction Association’s Design Awards Winner in the Single Skin Panels Category, the sleek structure features a variety of boxed ribbed metal panels, perforated metal scrim and single-skin metal panels.

“The variety of panels creates an energetic pattern across the façade, accurately reflecting the kinetic movement of the live oaks outside and the fitness activity inside,” stated Kalman Nagy, AIA, NCARB, design principal, SmithGroup, Dallas. “This varied pattern extends to other materials in the building façade, such as the vertical frit patterns on the glass and the horizontal reveals in the limestone.”

The architects designed the form as two high-bay spaces flanking a central spine where recreational activities are showcased, thereby engaging the campus at a pedestrian scale.

Metal was selected as a prominent material to complement the campus context and master plan design guidelines. For example, the Dark Bronze finish matches the master plan palette.

Overall, the architects successfully blend the flat composite metal panels and single-skin ribbed metal panels with a limestone and glass curtainwall exterior. Highlighting the combination of materiality and contrast between the stone and metal, the MCA judges were impressed with the detail juxtaposition and range of applications in the facility.

The team selected four different Petersen Aluminum box rib patterns in Dark Bronze to offset the patterns, articulating the building’s base, middle and top. While the patterns in the ribbed metal panels create texture, a change in the pattern’s rhythm emphasizes the transition from one section to the other. 

A perforated box rib metal scrim, located at the main entry plaza, mimics the expression of the adjacent live oak trees. And two different profiles and perforation sizes extend the façade’s visual rhythm, shading the entry plaza and glazing of the courts and lobby.

With the ribbed metal panels extending beyond the building envelope, the cladding transitions to perforated panels to balance shading, views, texture and depth in the façade. 

The single skin metal panels also add value to the building in lending support to the outdoor amenities, including a terrace, two volleyball courts and a turf area for fitness classes and functional training. The 12-inch-wide panels stretches off the façade that enclose the large 100-foot by 200-foot high bay for strength and conditioning and courts.

This large overhang provides shaded exterior space and daylight-protected glazing. High-performance glazing with integrated ceramic frit patterns and perpendicular shading fins further reduces heat gain while maintaining views. 

Also inside the rec center is a bouldering wall, locker rooms and a cardio mezzanine. “Minimal circulation space connects a variety of programs and is a good example of a simple design move with a big impact,” he said.

Showcasing the modest investment required to deliver a high quality, aesthetic building, Nagy again stated, “It’s a shining example of the power of simplicity and how an economical and common material thoughtfully designed to work with campus context can result in a truly beautiful outcome.”

Thirty75 Tech’s Animated, Shimmering Metal Facade

3075 OLCOTT STREET. SANTA CLARA, CALIFORNIA Architect – VDLA

Earning its latest accolade as the Best Overall Winner in MCA’s 2023 Design Awards competition, the dynamic and shimmering metal louvered façade at Thirty75 Tech in Santa Clara, Calif., is a sight to behold.

Custom aluminum extrusions form Brise Soleil, louvers that wrap the curtain wall. In addition to presenting an animated façade, the carefully calibrated louvers expertly shield the building from the California sun.

“The project explored the dialectic relationship between performance and expression: a dynamic façade that, while static in construction, changes based on the viewer’s position and daylight angle,” explains Verse Design Principal Paul Tang. “The complexity of the louvers is not random and is based on performative needs to mitigate heat gain and glare in what otherwise is an all-glass structure.”

Without it, the building would not have been able to shade the required 70 percent of the floor-to-ceiling glass to meet stringent Title 24 energy standards.

In order to achieving this performance target, the design team tested different louver shapes and sizes with the parametric modeling program Grasshopper. The louver length, width and rotation were tested and adjusted in relation to the shading values and evaluated within the context of the façade’s environmental impact on the office space, a landscaped entry plaza and the street.

Ultimately, an airfoil elliptical shape emerged as the best option for meeting all these goals.

3075 OLCOTT STREET. SANTA CLARA, CALIFORNIA Architect – VDLA

While terracotta was originally selected for the louvers, upon further exploration, the team discovered that terracotta would have been too heavy and costly to implement. As a result, metal was chosen based upon its visual experience and ability to add a finish coating for enhanced durability.

“A champagne-colored metallic paint on all louvers captures and reflects the changing daylight colors, providing visual variation not possible with terracotta,” notes Tang.

The architect’s vision and desired effect is a 3-dimensional interpretation of the “digital rain” concept from Matrix films.

The louvers are custom extrusions of Alloy 6005-T5 from Architectural Glass & Aluminum with a PPG Duranar Finish. 

To optimize shading, the design incorporates 28 unitized panel variations with each panel containing seven vertical louver units with some exceptions at corners. The louvers are offset by 5 degrees, rotating every 15 degrees, in six different angles, up to 90 degrees. Designed in depths of three, six and nine inches, each unitized panel is held together by a 4 in. x 6 in. x 3/8-in. aluminum angle frame attached to a catwalk.

Through the process of fabrication and installation, Verse Design worked very closely with AGA, Architectural Grilles & Sunshades, the fabricator and contractor as quite a number of modifications had to be made to make the Brise Soleil system installable.

“The process was not linear, and the team had to keep an open mind to overcome challenges. These challenges included changes to components of the system, methods of attachments and sequence of construction. A mockup was instrumental in identifying these challenges and experimenting with different solutions,” reports Tang.

In addition to creating a first-class façade design worthy of Class A office building, Verse Design also added an additional 33,000 leasable square feet to the original 200,000 square feet program on the two-acre site. This yielded $200,000 more in monthly rent than originally projected. 

Originally designed to house multiple tenants, Amazon ended up leasing the entire building which also incorporates a parking structure, EV charging, café, gym, basketball courts and putting green.

Photo Credit: Tim Griffith

Retailer Louis Vuitton’s Diamond Screen Design Finds New Expression as a Dynamic Perforated Metal Façade for its New Miami Store

Bringing Louis Vuitton’s menswear store in Miami to life is a Marcel Wanders’ designed sculptural façade created with 5,000 square feet of perforated aluminum.

As the French luxury brand’s second free-standing store after Toyko, the new 3,500 square foot destination in the heart of Miami’s Design District is the Metal Construction Association first place Design Award winner in the ornamental category.

Offering some history on the international designer’s original “Diamond Screen” motif which the façade design is based on, Marcel Wanders Design Studio’s Creative Director Gabriele Chiave explained to Dezeen Contributing Editor Jenna McNight that the original hexagonal-shaped module was taken from the leather straps of the high-end retailer’s iconic bags.

While the Diamond Screen design has been used as a room divider in a number of Louis Vuitton stores, its application as a large-scale architectural façade is a first.

The perforated white lattice façade incorporates the signature Louis Vuitton monogram and protruding geometrical boxes, which create a dynamic frontage wrapping around the corner of the building. A 30-centimeter gap between the metal screen and the building’s exterior wall presents a dynamic expression of light and shadow.

“When sunlight hits the building, the shadow of the metal facade drops into the wall, creating a shadow effect of the pattern,” said Chiave. “This shadow creates a beautiful illusion of depth, or a second skin.”

At night, the interior light emanating from the store adds another layer of depth to the three-dimensional façade. 

Due to the latticework’s perforated nature, the right material was required to pull off the design. As explained by Alison Gladkowski, a marketing specialist with McGrath in the company’s 2022 MCA Design Award application, perforations inherently weaken a material as pieces are punched out of a larger section and held together by a smaller surface area. Consequently, the selected material had to be strong enough to hold its shape and stability in addition to withstanding Florida’s corrosive costal weather.

“Metal was selected for this project because of the strength, durability, and customization options of the material,” said Gladkowski. “Metal was also a great choice because it mixed well with the other material textures of the building which included brick, leather, paint, and strategic back-lighting.”

MG McGrath fabricated and installed the perforated metal, finished in “Simply White” Kynar to blend in with Miami’s modernist architectural style. The plate panels were cut in-house on a 4,000 watt CNC fiber-optic laser to produce the one-of-a-kind design. MG McGrath also installed tracks for the facade backlighting and stainless-steel accent pieces. The entire installation took less than three months.

The boutique’s interior features exposed concrete, work from local artists, and blue leather handrails complimenting the retail displays of luxury bags, leather goods shoes, watches, jewelry, accessories, and more.

WHY SHOULD YOU ATTEND METALCON?

Metal building, residential and roofing contractors, architects, engineers, developers, facility managers, fabricators and building owners from the US and abroad. Attend because it’s the only show of its kind in the world!

http://www.metaconstruction.org/metalcon

METALCON: OCTOBER 14-16, 2015 | TAMPA CONVENTION CENTER        Week1Post3

Metal Construction Highlights: Las Vegas Edition

Lou Ruvo Center for Brain Health
Lou Ruvo Center for Brain Health,
Las Vegas

By: John Ryan, Metal Construction Association

I’m getting ready to head to Las Vegas next week for the International Roofing Expo. I have to admit, I’m excited. Believe it or not (and most do not), I’ve never been to Las Vegas.

There’s no doubt that most of my time will be spent within the concrete walls of the Mandalay Bay Convention Center manning the Metal Construction Association (MCA) booth (booth #2143–stop by to say hello!), but I am looking forward to exploring the sights and sounds of Las Vegas.

One thing I always try to do before I travel to a new city for business is scope out some architectural highlights to visit. And since I work for MCA, I admit that I am always looking for real-life examples of metal construction.

Here are a few examples of metal roofs and walls that I plan to see while in Las Vegas. Feel free to let us know what your favorites are!

McCarran International Airport, featuring Alucobond Plus
Alcoa Reynobond - Terminal 3 Parking Garage

McCarran International Airport

I won’t have to wait long to see an example of metal construction after touching down in Las Vegas–the McCarran International Airport recently completed an expansion project that featured Alucobond Plus metal composite material (MCM) panels from 3A Composites.

The Terminal 3 parking garage also features metal wall panels: Reynobond aluminum MCM panels from Alcoa. I’m sure the airport won’t be the most exciting part of my stay in Las Vegas, but the metal cladding will at least give me reason for pause at the airport.

The D Casino

The D Casino, Petersen AluminumAfter a long day on the convention center floor manning the MCA booth, I can usually be found enjoying a quiet meal and catching up on e-mails back in my hotel room. But Las Vegas is all about the casinos, so I am sure I will venture into a casino or two at some point during the week. Why not try my luck with the one-armed bandits at The D Casino in downtown Las Vegas, which sports a new, metal-clad entrance from Petersen Aluminum? I’m looking forward to walking the strip–and I understand it is a long walk– to see the impressive architecture of the casinos. The over-the-top extravagance and grandiose resorts should serve as a not-so-subtle reminder that the odds are not in my favor for a big payday!

Downtown Container Park

Downtown Container ParkLas Vegas isn’t all casinos, glitz and glamor–there is plenty for families to do and enjoy. Even though my family won’t be traveling with me, I plan to check out the Downtown Container Park for some shopping and dining. It’s located away from the main strip on Fremont Street in downtown Las Vegas. It’s just what it sounds like–a park and shopping center crafted from shipping containers. Architects and designers are finding new ways to utilize old shipping containers as structures, and this project reminds me of one of MCA’s 2012 Chairman’s Award Winners that also features shipping containers.

Las Vegas Motor Speedway

Las Vegas Motor Speedway, featuring Centria IMPsAnd if I feel the need for speed, perhaps I will make my way over to the Las Vegas Motor Speedway. Even though the speedway’s NASCAR weekend events won’t be until the first week of March, it may be worth a quick visit to check out the exterior  since it is clad in Centria’s Formawall insulated metal panels.

Lou Ruvo Center for Brain Health

Designed by esteemed architect Frank Gehry, the Lou Ruvo Center for Brain Health (pictured at the top of this blog post) is a national resource for research and treatment of Alzheimer’s, Parkinson’s, Huntington’s Diseases, Multiple Sclerosis and ALS (Lou Gehrig’s Disease). While the design of the building has been a lightning rod for both praise and criticism, the important work being done within the stainless-steel clad walls is what’s most important.

Let us know if you have any other recommendations for Las Vegas architectural highlights. And if you are at the IRE show, we hope you will stop by the MCA booth–as well as our member’s booths–to say hello and learn about the many benefits of metal roofing.

Five of Our Favorite Haunted Buildings

The Maitland Residence from Beetle Juice

By: John Ryan, Metal Construction Association

We’re getting in the Halloween spirit here at Metal Construction Association, and we’ve found  some fun lists of the most haunted places. But we thought we would put our own spin on putting together a list of haunted places: the top five haunted places with metal roofs!

Mount Washington Resort, Bretton Woods, NH

  1. Mount Washington Resort – This elaborate Bretton Woods, NH hotel–with its distinctive red metal roof–opened in 1902 and is rumored to be haunted by the ghost of Carolyn Stickney, the widow of the hotel’s original owner. According to legend, caretakers have sighted the ghost of Mrs. Stickney descending stairs and switching lights on and off.
  2. Beetle Juice House – This fictional home from the film Beetle Juice is the setting of the 1980’s classic horror/comdedy movie starring Michael Keaton, Winona Ryder, Alec Baldwin and Geena Davis. The home, which played a central role in the film, featured a white standing seam metal roof before and after the garish renovation that irked the recently-departed owners.

    The Tower of London
  3. Tower of London – The tower, one of the most famous landmarks in London for almost 1,000 years, has no shortage of alleged hauntings. Perhaps the most famous ghost thought to reside in the tower is the spirit of Ann Boleyn, a wife of Henry VIII who was behaded in the tower in 1536. The tower’s lead roof has helped the structure survive more than nine centuries, though lead roofs are no longer commonplace for obvious reasons.

    Private Residence, Quitman, AR
  4. Quitman, AR Residence – This turn-of-the-century victorian house that features a striking metal roof went on the market in 2012, and was marketed as having a “friendly” paranormal presence. Previous owners and visitors reported more disturbing happenings, but the most recent owner claims to have had minimal interruption.

    The Dominion Building, Vancouver, CA
  5. The Dominion Building – This Vancouver, Canada building, completed in 1909, features a mansard roof made of metal. The building is said to be haunted by the architect, John Helyer, who is rumored to have fallen to have fallen to his death when the building was opened. This has been dispelled as myth, but many report hearing his steps in the stairway.

We hope you’ve had a little fun with our twist on a list of favorite haunted buildings. Have a happy Halloween!